Material characteristics ( a ) titanium : density ( about 4.5g/cm3), high tensile strength (441 ~ 1470MPa), that is
the great strength ratio ( strength / density ) sunrui titanium alloy pump large . In sea water and most acids, alkalis, salts medium all have
excellent corrosion resistance compared .
Weldability (b ) a titanium alloy , having a number of significant features, which are due to the physical and
chemical characteristics of welding titanium is determined .
1 impurity contamination caused by gas embrittlement of welded joints
At room temperature , titanium and titanium alloys are relatively stable. However, in the welding process , the
liquid metal droplet and the pool has a strong absorption effect of hydrogen, oxygen, nitrogen , and in the solid
state , with these gases have a role. With increasing temperature , titanium and titanium alloys absorb hydrogen ,
oxygen, nitrogen capacity also will rise significantly , about 250 ℃ titanium began to absorb hydrogen , began to
absorb oxygen from 400 ℃ , 600 ℃ began Sunrui titanium coils to absorb nitrogen from these after the gas is absorbed directly will cause
embrittlement of welded joint is extremely important factor affecting the quality of welding .
( A ) Effect of hydrogen is
Impurities in the hydrogen gas to affect the mechanical properties of titanium most serious factor. The impact of
changes in hydrogen content in the weld performance the most significant effect on the weld , mainly due to the
increase of the hydrogen bomb with the seam with the amount deposited weld flake or needle TiH2 increased. TiH2 low
intensity , the effect of the sheet-like or needle guard according to HiH2 notch impact properties significantly
reduce aggregate ; weld hydrogen to reduce the amount of change effect of improving the strength and the ductility
is not very significant .
( 2) The effect of oxygen
With the oxygen content of the weld is substantially increase the oxygen content in the argon gas increases linearly
with the increase of the oxygen content of the weld , the weld hardness and tensile strength significantly increased
, and the plasticity is significantly reduced. In order to ensure the performance of welded joints , the welding
process should prevent the weld and HAZ fat oxidation.
( 3 ) the impact of nitrogen
At temperatures above 700 ℃ , plays the role of nitrogen and the titanium , titanium nitride is formed a hard
brittle (TiN) is formed of titanium and nitrogen and the slip degree of lattice distortion caused by solid solution
of the gap , the consequences caused by the same amount of oxygen than more seriously , so nitrogen to improve
industrial pure titanium weld tensile strength , hardness, ductility properties of the weld reduced more significant
than that of oxygen . When the nitrogen content in the weld than 0.13% , the weld due to the brittle and cracks .
( 4 ) the impact of carbon
Carbon is also common in titanium and titanium impurities, experiments showed that when the carbon content of 0.13 %
or less, because deep in the α carbon titanium weld strength limit somewhat improved plasticity some decline, but
not as strong role of oxygen and nitrogen . But when further increase the carbon content of the weld , the weld has
appeared mesh TiC, their number increased with the carbon content and increase the weld plastic sharp decline in the
welding prone to stress cracking . When the carbon content of 0.55% weld , the weld disappearance of almost all the
plastic and the material becomes very brittle . Weld heat treatment can not eliminate this brittleness. Of technical
conditions , the carbon content of the titanium alloy of the base material is not more than 0.1% , the carbon
content of the weld does not exceed the base material carbon content.
2 titanium weld defects and Mechanism .
( 1 ) Color oxide
Around about 250 ℃ titanium begins to absorb hydrogen and oxygen to be absorbed from 400 ℃ , 600 ℃ starts from
the absorption of nitrogen , and the air contains large amounts of nitrogen and oxygen species . Titanium during
welding , argon gas protection layer is formed by welding guns can better protect the weld pool from the harmful
effects of air , which has been solidified in the vicinity of the weld and no high-temperature state near
protection, while the area around the weld titanium tube and in this state is still strong absorption of nitrogen
and oxygen in the air capability . Sunrui aerospace investment casting Gradually increased with the degree of oxidation , and changes in the laws of
titanium weld seam plastic drop colors occur. Silver-white ( no oxidation ) , golden yellow (TiO, slightly oxidized
) , blue (Ti2O3, oxidation slightly serious ) , gray (TiO2, oxidation severe ) .
没有评论:
发表评论